So going off those pics, I'm guessing the rest of the bug is in need of major work aswell.
it’s looking that way. It looks like it’s been “restored “ in the pastbut not very good even by my standardsSo going off those pics, I'm guessing the rest of the bug is in need of major work aswell.
Not sure what they did until I strip the paint and filler off as the first pic is about 6inches or more up from the channel and there’s a ridge and loads of filler. The channel looks like it’s only the floor holding it in.My '74 was as bad as that when I started, be prepared for a long resto.
The nearside pillar looks like the previous restorer used the short outer skin only, so you can replace that with the taller one which has the internal strengthening panel for the hinge plate.
In the past I've done Heater channel and floorpan with the body still on the chassis, only cut out one panel at a time (I did heater channel first, so I still had the old floorpan to align the Heater channel to it).
That’s why it was bought as a project. I have no time line which is good as I have a camper which needs tons of work, a ford cargo horsebox the same and a mk5 cortina the same. I think she’ll be worth the effort in the end as I’m not doing it to make money plus ver here a decent one can be 4k plus of not more.To be honest. Its not worth doing. The money you'll spend to fix it will be more than its worth. Plus you'll have hundreds of hours of work to put into it as well
thanks for the reply. Most of the usual area have been butchered sorry repaired so gonna be fun all round. I’ll do as ya suggest and remove rest f the old one and offer up the new one and go from there.Looks like someone has already removed too much of that. There should be a 'flap' that wraps down the heater channel. I cut out chunks of the channel and gently nibbled my way upwards until I'd got rid of the top skin, then replaced the rusty bits of the original B pillar to keep it the same shape.
Not sure if these help or not
View attachment 305135
^I think that is how far 'up' I cut the pillar.
View attachment 305134
^And that's the extent of what I had to cut and replace.
When someone has already had a go at it before you I think all you can do is offer up the new channel, match the profile of the pillar to the top of the channel and then make sure the door opening measurements are right.
It's all fairly standard for a beetle, nothings particularly scary. Just take your time and ask lots of q's. Heater channels with the body on is the only 100% guaranteed way the new channels will line up with the holes in the floors. You can always lift it off after to finish a few bits. if you want to keep the budget down, look out for unused panels going cheap on here/fb/shows. Autocraft engineering do the best a post bottoms.That’s why it was bought as a project. I have no time line which is good as I have a camper which needs tons of work, a ford cargo horsebox the same and a mk5 cortina the same. I think she’ll be worth the effort in the end as I’m not doing it to make money plus ver here a decent one can be 4k plus of not more.
I’m going to do one side at a time with body on for 5he channels as it seems the best way although not the easiest(for me). I’m in Ireland so hard to buy panel from uk as the vat and duty Makes them so expensive. I recently bought an a pillar panel for 45 which was the dearest and seems good quality.It's all fairly standard for a beetle, nothings particularly scary. Just take your time and ask lots of q's. Heater channels with the body on is the only 100% guaranteed way the new channels will line up with the holes in the floors. You can always lift it off after to finish a few bits. if you want to keep the budget down, look out for unused panels going cheap on here/fb/shows. Autocraft engineering do the best a post bottoms.
It does look out. I might just cut thru it from the inner wing side and re weld it to move it more upright.I feel your pain, I’m working threw previous bodge repairs on mine.
and some aftermarket panels are not very good.
looks like the inner heater pipe in that channel is well out.